High-Precision Electroplated Copper Components for New Energy Applications

1. Product Overview

Plated copper new energy hardware components are made from high-conductivity copper materials that undergo precision processing and plating treatment to enhance corrosion resistance, electrical conductivity, and mechanical strength. These components are widely used in new energy vehicles (NEVs), photovoltaic power generation, energy storage systems, smart grids, and high-end electronic devices, ensuring stable and long-lasting electrical connections.

2. Features & Advantages

1. Excellent Electrical Conductivity

   • Made from high-purity copper (such as T2, C1100, C2680) with conductivity exceeding 95%.
   • Surface treatment options like silver plating, nickel plating, and gold plating reduce contact resistance and improve power transmission efficiency.

2. Superior Corrosion Resistance

   • The plated layer acts as an additional protective barrier, effectively preventing oxidation and chemical corrosion.
   • Suitable for high-humidity, high-salt fog, and acidic or alkaline environments, such as offshore wind power and outdoor photovoltaic applications.

3. Enhanced Mechanical Strength

   • Manufactured using precision stamping, CNC machining, and laser cutting to ensure structural strength and accuracy.
   • High wear resistance and vibration resistance, ensuring long-term durability in demanding applications.

4. Eco-friendly Plating Process

   • Uses environmentally friendly plating technology, compliant with RoHS, REACH, and other international environmental regulations.
   • Lead-free and cadmium-free, making it suitable for the global new energy market and sustainable development.

5. High-Temperature Stability

   • Suitable for high-temperature environments in NEV battery systems, charging stations, and inverters.
   • The plated layer offers excellent heat resistance, preventing oxidation and melting, thus enhancing connection safety.

3. Applications

These components are widely used in various core systems of the new energy industry, including but not limited to:

✅ New Energy Vehicles (EV/HEV)

• Battery System: Busbars, copper connectors, high-voltage terminals
• Charging System: Fast-charging plugs, Battery Management System (BMS) conductive parts
• Motor & Control System: Inverter busbars, wiring terminals, electrical control module conductors

✅ Photovoltaic Power & Energy Storage Systems

• Photovoltaic Module Connectors: Solar junction box terminals, photovoltaic inverter electrode connectors
• Energy Storage Systems: Conductive busbars, electrode contact sheets

✅ Smart Grids & Power Equipment

• Power Transmission & Distribution Systems: Conductive connectors in high-voltage switchgear
• Substation Equipment: Busbars, terminal connectors

✅ 5G Communication & High-End Electronics

• Base Station Connectors: RF connectors, high-frequency signal terminals
• Precision Electronic Components: High-performance sensor terminals, smart device power connectors

4. Customization Options

We offer OEM/ODM customization and can design and manufacture high-performance new energy hardware components according to your specific requirements.

5. Contact Us

If you are interested in our products or have customization needs, please feel free to contact us. We are committed to providing professional solutions and high-quality products.

Shenzhen Dongfeng Shengshi Hardware Products Co., Ltd. was established in 2003 and is an IOS9001 certified factory.

Shenzhen Dongfeng Shengshi Hardware Products Co., Ltd. was established in 2003 and is an IOS9001 certified factory. The company has been committed to the research and development, production, and sales of hardware molds, ATM components, precision hinges, stamping parts, mechanical components, heat sinks, display hooks, and anti-theft series products. The company's main markets include North America, South America, Europe, Japan, Australia, and mainland China.

The company has complete equipment, mainly including: 48 large and small punches, 40 hand beer machines, 20 tapping machines, 25 drilling machines, 15 machining equipment, 6 lathes, 8 milling machines, 4 wire cutting machines, 5 precision grinders, CNC machining centers, spark machines, three production lines, and the quality management department's projectors, anime/cubic, hardness meters, altimeters, film thickness testers and other testing equipment.

The company adheres to the corporate tenet of "customer centeredness, quality as the foundation, continuous improvement and innovation, and continuous provision of high-quality products", constantly explores and strives to establish a good external image for the prosperous era of Dongfeng. We warmly welcome people from all walks of life to establish cooperative relationships with our company, work hand in hand, and create brilliance together!