Alumina Ceramic Components For Thermocouple Protection Tubes And High-Temperature Furnace Plates In Industrial Heating

Alumina Ceramic Components For Thermocouple Protection Tubes And High-Temperature Furnace Plates In Industrial Heating

Product Introduction

The alumina ceramic base is a high-purity aluminum oxide (Al₂O₃) ceramic component known for its excellent high-temperature resistance, corrosion resistance, electrical insulation, and mechanical strength. It is widely used in electronics, semiconductors, lasers, power systems, and chemical industries as a critical support or insulating element.

Key Applications

• Electronic Packaging: Used as a heat dissipation and insulating substrate for high-power LEDs and integrated circuits.

• Semiconductor Equipment: Functions as a wafer carrier or vacuum chamber component.

• Laser Devices: Supports laser crystals or optical mirrors to ensure stability.

• Industrial Heating: Serves as a high-temperature furnace plate or thermocouple protection tube.

Product Advantages

✅ High-Temperature Resistance: Can withstand temperatures up to 1600°C.
✅ Excellent Insulation: Volume resistivity > 10¹⁴ Ω·cm.
✅ Corrosion Resistance: Resistant to strong acids and alkalis (except hydrofluoric acid).
✅ Low Thermal Expansion: Coefficient of thermal expansion (7.2×10⁻⁶/°C) matches most metals.

Specifications Table

Manufacturing Process

1. Powder Preparation: Mixing high-purity alumina powder with binders.

2. Forming: Dry pressing/isostatic pressing/injection molding.

3. Sintering: High-temperature densification at 1600-1800°C.

4. Precision Machining: CNC grinding/laser cutting to required dimensions.

5. Inspection: X-ray flaw detection, insulation strength testing.

Usage Instructions

⚠️ Precautions:

• Avoid strong mechanical impacts to prevent brittle fracture.

• Not suitable for hydrofluoric acid environments; recommended for pH 3-11 chemical conditions.

• Use flexible gaskets to buffer stress during installation.

After-Sales Service

• 12-month warranty, free replacement for non-human damage.

• 24/7 technical support team.

• Customizable dimensions and performance optimization available.

FAQ

Q: Can complex shapes be machined?
A: Yes, CNC precision machining is supported, with a minimum hole diameter ≥0.5mm.

Q: What is the thermal conductivity?
A: Thermal conductivity is approximately 30 W/(m·K), better than standard stainless steel.

Q: Can it be metal-coated?
A: Yes, molybdenum-manganese metallization or magnetron sputtering is available.

We are a company with many years of experience in the production of special precision ceramics and the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics.

Deyu Precision Ceramics Technology Co., Ltd. has many years of experience in producing special precision ceramics, and has the ability to design, manufacture, process and sell structural and functional parts of various special precision ceramics. At present, the company has production and processing equipment such as dry press, isostatic press, experimental furnace, flat kiln, machining center, surface grinder, universal internal and external grinder, centerless grinder and laser cutting machine, as well as complete high-precision testing equipment such as high-precision projector, three-dimensional tester, metallographic microscope, hardness tester and densitometer.

With advanced production technology and complete production facilities, the company is one of the few domestic enterprises that can produce special precision ceramic structural parts and functional parts with machining accuracy less than 2 microns, and has strong core competitiveness in the same industry in China.

Advantages of the company: 1. National new technology enterprises; 2. The company has a municipal R&D center; 3. Cooperation with domestic key universities and research institutes; 4. Design, molding, sintering and precision processing; 5. The products cover alumina, zirconia, silicon nitride, silicon carbide and other precision ceramics; 6. Precision plus technology.

The company has always been standing in the position of customers to solve problems, focusing on the principle of quality and delivery time, adhering to the business philosophy of "integrity, innovation and reassurance", and sincerely looking forward to cooperating with you.