Chain Feeding Type Flexo Printing Slotting Die-Cutting Machine

I. Machine composition and machine performance characteristics

1 : the computer phase meter controls each printing unit and die cutting phase adjustment, and the operation is convenient and reliable.
2 : all transmission rollers are high-quality steel, hard chrome-plated, and the surface is ground.
3 : the main transmission gear adopts helical gear transmission, the material is 45 # high quality steel and nodular cast iron, carburizing and quenching the teeth are processed by shaving, the hardness is 50-55 °, the strength is high, and the wear resistance is stable.
4 : each unit of the whole machine is electrically separated, pneumatically locked, pneumatically locked, continuous during walking
bell warnings to ensure operator safety.
5 : the gear is connected to each transmission shaft with a keyless connection, so that the shaft and the gear are seamlessly connected to ensure the accuracy of color registration.
6 : the equipment is equipped with emergency stop switches before and after.
7 : the second color and the die-cutting separate motor are combined.
8 : the electrical equipment of the whole machine adopts internationally renowned brands, and the phase of printing and die cutting is reset to zero, so that the adjustment time of printing and die cutting phase is shortened and the precision is high.
9 : (1): the host motor adopts AC variable frequency speed regulation.
(2): each unit adopts independent electric control unit, which is safe and reliable.
(3): schneider electric appliances.
(4): the inverter uses INVT products.
(5): the screws use high-strength grade 8.8.

II. The Main Technical Parameters

III. The Function Configuration

A paper feed department

1 : five-row paper feeding table, 3mm iron plate, frame welded with 120mm channel steel, equipped with chain tensioner.

2 : three-stage paper feed per row.
3 : equipped with a pressure bar to make the cardboard enter the machine flat.
4 : the outer diameter of the upper roller of the paper feed is φ110mm, the outer diameter of the delivery wheel is 133.5mm.
5 : outer diameter of paper feed roller φ155mm, seamless steel tube fine grinding, hard plated

B printing department

1 : printing plate roller

1 ) outside diameter of printing plate roll ф393mm (including plate thickness outside diameter ф405mm)
2 ) the printing roller is made of high-quality thick-walled seamless steel pipe, and the surface is fine-ground and hard-chrome plated.
3 ) balance correction, smooth operation.
4 ) the scroll is mounted on the plate and locked on one side, which makes the registration of the plate accurate, convenient and fast.
5 ) full version hanging board groove, suitable for 10mm hanging board.
6 ) when loading and unloading the printing plate, the forward and reverse of the foot switch's electric control is convenient and flexible.

2 : embossing roller
1 ) the outer diameter of the embossing roller is φ155mm.
2 ) thick-walled seamless steel pipe with finely ground surface and hard chrome plating.
3 ) balance correction, smooth operation.
4 ) the adjustment range of the pressure roller is 0-11mm.

3 : ink transfer anilox roller

1 ) the diameter of anilox roller is 198mm.
2 ) after the surface of the thick-walled seamless steel pipe is finely ground, the surface is ground, and the engraved texture is plated with hard chromium.
3 ) the halftone dots are uniform and the ink is applied evenly, which prolongs the service life of the printing plate and rubber roller.
4 ) the speed difference between the rubber roller and the anilox roller can be formed to allow the rubber roller to perform the ink scraping function.
5 ) cooperate with the air feeding type automatic lifting device of the paper feeding system (the anilox roller descends and contacts the printing plate during printing, and the anilox roller rises and separates from the printing plate when printing stops)
note : 220 line steel anilox roller in the first color and 250 line anilox roller in the second color.

4 : ink rubber roller

1 ) the outer diameter of the ink uniform rubber roller is ф198 mm.

2 ) high-quality seamless steel tube wrapped with durable, corrosion-resistant and wear-resistant rubber.
3 ) the rubber roller is specially ground in high and special, and the ink transfer effect is good.

4 ) rubber roller gap adjustment range is 0-3 mm.

5 : phase adjustment mechanism
1 ) planetary gear structure.
2 ) digital display phase indication makes operation more convenient, intuitive and accurate.
3 ) printing phase adopts LCD screen control and electric digital 360 ° adjustment (can be adjusted during running and stopping).
4 ) the printing plate roller adopts electric adjustment phase. Zeroing and plate adjustment are fast, and plate adjustment accuracy is high.
each group of the whole machine and paper feeding are automatically reset to zero first, and then the phase is automatically adjusted coarsely. After the trial printing of one sheet, the digital fine adjustment is input, which greatly reduces the waste of cardboard.

6 : ink circulation structure (stainless steel ink fountain)

1 ) pneumatic diaphragm pump, stable ink supply, simple operation and maintenance.

2 ) ink strainer to filter impurities. (Using Wuhan Yangtze River unidirectional diaphragm pump)

7.printing phase fixing device
electromagnetic brake mechanism, when the unit is separated to adjust the phase, the brake mechanism limit gear rotation.

C die-cutting department

1 . operating function

1 ) the template roller and the Uli rubber roller are automatically disengaged by the cylinder eccentric device without die cutting.Reduce the no-load load of the machine, and at the same time extend the life of the urethane and die.
2 ) planetary gear structure, same as the printing department.
3 ) die-cut phase is controlled by LCD screen and electric digital 360 ° adjustment (can be adjusted during running and stopping).
4 ) the machine is equipped with a urethane glue correction device, which can be used after correcting the rubber roller repeatedly.

2 . knife die roller (lower roller)

1 ) knife die roller outer diameter ф360mm (not including die)
2 ) cast steel material, the surface is finely ground and hard chrome plated.
3 ) balance correction to increase running stability.
4 ) the distance between the screw holes of the knife mold fixing screw is 100 mm in the axial direction and 18 in the radial direction.
5 ) the applicable die height is 25.4mm.
wood template thickness 16-18mm (for three-layer board)
17-15,3mm (for five-layer board)
6 ) the die roll is equipped with slotting and slotting angle cutters. The slotting knife can manually adjust the box height and slotting gap on the die roll. In order to save the cost of making a common slotted box.

3 . rubber roller (upper roller)

1 ) outside diameter is 388.9mm
2 ) surface grinding of alloy structural steel seamless steel tube materials, hard chromium plating
3 ) balance correction to increase running stability
4 ) manually adjust the clearance with the die.
5 ) the thickness of the rubber pad is 8 mm and the width is 250 mm.
6 ) the mechanical swimming device is 40 mm laterally.
7 ) the rubber pad roller is equipped with a speed difference compensator, which can track the linear speed of the die roller, so that the linear speed of the trimmed rubber roller is the same as the die roller, to ensure the uniform die cutting size of different processing batches of the same variety .

IV. Details Of Motors And Electrical Appliances

    Cangzhou JCS Packaging Machinery Co.,Ltd is transforming into an important role in packaging machinery filed, specialized in manufacturing carton printing machinery and carton packaging machinery. 

     Dedicated in this field for nearly 20 years, JCS PACK has established one comprehensive set of industrial chain: technology research & development-machine part processing-machine assembly - advertising & promotion - marketing - after-sale service, and have designed and manufactured machines that apply to the producing for varies cartons. 

     JCS PACK has turned into one of the manufacturers who has the most complete series of products, high quality and perfect after-sale service. Meanwhile, our products have been exported to many countries, including Germany, Poland, U.S.A., Canada, Mexico, Brazil, U.A.E., Iran, Turkey, Singapore, Indonesia, India, Thailand, Vietnam, South Africa, Algeria, etc..

     With the purpose of ’Better creativity, better future', JCS PACK keeps continuously development, and wins great praises in the market. Wish we unite in a concerted effort for the beautiful future!