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4.5Kw Electric Capsule Filling Machine Automatic Capsule Drug Filling Machine

Categories Automatic Capsule Filling Machine
Brand Name: Canaan Kaixinlong
Model Number: NJP-800
Place of Origin: Wenzhou China
MOQ: 1
Price: 19500$
Payment Terms: T/T, L/C
Packaging Details: The size of non-fumigated wooden cases varies according to the size of the machine
Output: 800 Capsules/min
No.of segment bores: 6
Suitable fof capsule: 00#-5#
Total power: 4.5Kw(standard)
Overall weight: 1000Kgs
Overall diemensions: 840(+339)mm×820(+339)mm×2000mm
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    4.5Kw Electric Capsule Filling Machine Automatic Capsule Drug Filling Machine

    Overview of the machine:


    The NJP-800 series capsule filling machine designed and produced by our factory has been improved and innovated for many times, and is the preferred equipment for hospitals and small and medium-sized pharmaceutical factories, replacing the original semi-automatic capsule filling equipment.
    The whole machine adopts intermittent rotary mechanism and quantitative filling. Suitable for 00 # -5 # capsule powder and capsule filling, and can be equipped with automatic bag delivery machine, vacuum feeding machine, gold inspection machine, polishing machine, hoist and other auxiliary equipment.
    Display diagram for the reference:


    Layout diagram for the reference:

    Auxiliary machine:


    1.Dust colletor(standard)
    2.Metal detector(option)
    3.Capsule polisher(option)

    4.Empty capsule transfer(option)
    5. Vacuum transfer of powder(option)
    6.Lifter feeder(option)
    7.Mini-pill , pellets filling device
    8.Sampling inspection balance(option)

    Technical parameters:


    Output800Capsules/min
    No.of segment bores366
    Suitable fof capsule00#-5#
    Total power4.5Kw(Standard configuration)
    Overall weight901000Kgs
    Overall diemensions
    840(+339)mm×820(+339)mm×2000m
    Noise≤75DB(A)
    Pressure0.4 ~ 0.7Mpa
    Air consumption≤6m³
    Vacuum-0.03 ~ -0.06Mpa
    Filling error±2.5%~±5%

    The machine may make technical improvements without prior notice, and the attached picture shows the options that may be offered.


    The process of capsule filling:


    Expansion diagram of the working principle:



    Sort of empty capsule:
    principle
    The seeding tube is equipped with multiple circular holes and communicate with the capsule hopper, and the channel is equipped with capsule tablets.
    The seeding sac tube slides up and down to drop the empty capsule into the pore channel. When the seeding capsule tube goes up, the capsule piece will jam the capsule. When the seeding tube falls down, the capsule holder rotates and drives the capsule to release the capsule, and the capsule falls out of the hole.

    Orientation of the empty capsule:


    Broadcast description
    The capsule head always acts in the middle of the capsule body, and the capsule head pushes the capsule to make a U-turn movement, which always pushes the capsule body to the edge of the capsule comb, and then presses the capsule head down to turn the capsule over and push it vertically into the module hole.
    principle
    1. The thrust point of the capsule head is on the capsule body;
    2. The width of the chute is smaller than the outer diameter of the capsule cap, which is larger than the outer diameter of the capsule body. It only has a tightness effect on the capsule cap and does not contact with the capsule body.
    Orientation of the empty capsule

    Body cap separation of the empty capsule:


    principle
    When the empty capsule enters the module hole, the vacuum suction seat rises and is tightened with the lower module. Because the diameter of the small hole of the upper and lower module steps is less than the diameter of the capsule cap and the capsule body respectively; when the vacuum is connected, the capsule body is sucked into the lower module hole, the steps in the upper module die hole block the capsule cap down, and the empty capsule cap is separated.
    Filling-type metering filling:

    A-f represents the punching rod of each group, during the interval after the interval time the angle. The powder in the measuring plate mold hole is compacted by each group punching rod once. When the charging rod is lifted from the die hole, the powder box rotates, and the powder on the metering plate will automatically fill the remaining space in the die hole. Fill once, compaction once, until the sixth time, the punching rod will poke the powder column in the mold hole out of the measuring plate, so that it will fall into the empty capsule below, complete the filling work.
    Use the relative movement between the scraping powder block and the measuring plate to scrape the excess powder on the surface of the measuring plate to ensure the measurement requirements of the powder column.
    The characteristics of the packing-type measurement method
    1. The loading amount is accurate, and the difference of the loading amount of> 0.3g is controlled within ± 3%.
    2. Adjust the lifting height of the punching rod to fine-tune the dose of drug filling.


    Rejection station:


    Use
    Some empty capsules may keep the body cap still for some reason, and remain in the upper module hole; to prevent mixing into the finished product, they are removed before the capsule is closed.
    Principle
    A push hand that can reciprocate up and down, located between the upper module and the lower module, with a thimble hand. When the upper and lower modules rotate, the push hand stops at the lower limit position and the thimble breaks away from the upper module. When the module stops at this station, the push hand goes up and the thimble mounted on the push hand is inserted into the upper module hole.
    ①. If there is a pulled out capsule cap in the upper mold hole, the upward top has no impact on the capsule cap.
    ②. If there is an open empty capsule in the upper mold hole, the upper module is pushed out by the upward thimble and sucked into the air chamber.

    Locking station:


    Use
    Lock the capsule of the push rod to meet the requirements of the finished product.
    Principle
    The upper and lower modules are rotated to the lock, when the axis of the upper and lower modules overlap. The upper baffle above the module begins to move against the top bar below. The upper baffle presses the capsule cap, the top rod rises, and the capsule cap body is closed and locked

    Finished capsule discharge station:


    Use
    The finished capsules will be pushed out for collection.
    Principle
    The main component of the device is a discharge top rod that can reciprocate up and down. When the upper and lower modules carrying the closed capsule are rotated above the exit station and stopped, the capsule is pushed out of the module hole. The capsule was then blown into the outgoing hopper and slid into the stock barrel.

    Cleaning station:


    Use
    The cleaning unit cleans the module for access to the next cycle.
    Principle
    When the upper and lower modules are dragged under the main working plate and parked at the cleaning station, they are placed at the gap of the cleaning device. At this time, the compressed air is opened, and the powder in the mold hole and the broken skin are blown out of the mold hole from the lower direction of the lower module. The vacuum suction system placed above the mold hole draws it into the vacuum cleaner to keep the mold hole clean and to facilitate the next cycle operation.

    Material feeding method:


    Manual feedingLifter feeder(option)
    Vacuum feeder (option)

    1.Add the material to the hopper manually.
    2.Large dust, high labor intensity.
    3.No cost, to adapt to the smaller batch production
    1.Through the transition feeding pipe, with a soft connection.
    2.The feeding process is closed, no dust overflow, safety and health.
    3.Adapt to the mixture of materials, can control to solve the problem of material stratification.
    1.Compact structure, tight, no dust pollution, safety and health, low noise.
    2.Simple installation, easy to operate, the transport is well adapted to the requirements of the filling machine.
    3.Applicable to the 2.7m storey-high clean workshop.

    Capsule feeding method:



    Feeding manually:


    1.The capsule was manually added to the capsule bucket.
    2.Applicable for smaller batch production

    Automatic transfer of empty capsule(option)

    The bottom capsule delivery tube is connected to the compressed air, and the automatic capsule delivery machine delivers the capsule to the capsule bucket, without the need for manual capsule addition.
    Automatic bag delivery machine is easy to operate, can automatically start and stop feeding, to ensure the continuity of the machine operation.

    Finished capsule polisher:
    Capsule polisher(option)Capsule polisher with sorter(option)Vertical capsule polisher(option)

    1.Capsule special polishing equipment, can remove the dust and static electricity on the surface of the capsule, improve the surface smooth.

    2.Using infinite speed regulating motor, hopper height adjustable.

    1.In addition to dust and polishing, eliminate static electricity, can also automatically remove the loading, shell, debris and body separation capsules.

    2.Using frequency conversion speed regulation, sensitive and reliable speed can withstand a large start torque, synchronous belt output power to achieve low noise operation.


    1.With capsule polishing, sorting, and improved functions, leaving high space for connecting to subsequent devices.

    2.The entrance and exit can be adjusted by 360° circumference to facilitate production and save floor space.

    3.The use of fast assembly connection structure makes the disassembly and installation of the machine more convenient and quick.


    Other anxiliry machines:

    Metal detector(option)

    Metals in separable materials
    The integrated metal foreign body rapid removal system can be detected even if the metal is sealed in the product
    A variety of caliber is optional, models to meet all practical applications
    Compact structure and easy to install

    Industrial dust collector
    It is used to remove and collect the residual dust under the capsule filling machine, the residual waste in the mold hole, etc


    Closed station turntable:


    1.Use the imported silicone sealing ring to reduce the condition that the powder is brought into the turntable due to the expansion of the movement axis, and smooth operation, high accuracy;
    2.It solves the complicated problem of installing and dismantling the mold, reduces the labor intensity of the staff, and strengthens the service life of the station rotary table.

    Three-dimensional adjustment mechanism:


    1.Eliminate the metering plate, copper ring natural deformation degree, uniform clearance, reduce the phenomenon of powder leakage;
    2.Easy to disassemble and disassemble, easy to clean;
    3.Ensure device differences.

    Copper collar:


    1.Hard column: stable particle weight, loading amount close to the maximum value, one or two groups of filling rods have obvious beating, the adjustment range is too small, the machine load is large, the corresponding parts wear fast.
    2.Soft column: stable grain weight, large adjustment range, small load, small wear of parts.
    Half column: sometimes appear puff powder particle weight and light.
    3.Scattered sand: leakage, dirty machine table, installation difference. The gap type copper ring can be replaced with the sealing type.
    According to the material situation, the company provides the optional replacement copper ring

    Vacuum separation mechanism:


    Modular powder filling mechanism:

    Other performance:


    Quality 4.5Kw Electric Capsule Filling Machine Automatic Capsule Drug Filling Machine for sale
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