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Categories | Billet Caster |
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Place of Origin: | Jiangsu Wuxi China (mainland) |
Brand Name: | Haijun MACHINERY |
Model Number: | R6M 2strands |
MOQ: | 1 Set |
Packaging Details: | Container |
Delivery Time: | 2 months |
Payment Terms: | T/T , L/C |
Supply Ability: | 30 strands CCM per year |
Certification: | ISO 9001 |
Price: | Negotiable |
Condition: | New |
Voltage: | 380V |
After-sales: | Service Provided: Engineers available to Home installation and debugging |
Application: | steel casting industry |
Radius(M): | R4-R12 |
Steel Type: | Low carbon steel, Bearing steel |
Working Hours: | 24hrs |
Custom Square R6M 2S CCM / Steel Billet Casting , 1 Adjusting
Circuit
Quick Detail:
radius: R6M, R8M, R10M
Strand number :1 / 2 strands
with ISO certification
advanced design
safe operation
Rectangular bloom / square billet
We can produce high quality continuous casting machines from 1 to 8 strands with the lowest equipment manufacturing cost.We can design, manufacture the up-to-date billet continuous casting machine in accordance with the user's steelmaking capacity, billet size, steel grades and the user's field conditions.
Description:
1. Basic standby technical parameters:
Steel billet casting machine radius | 6m |
Strand quantity | 2 strands |
Ladle support type | Ladle turret,Ladle car |
Tundish carriage | Semi-portal, cross sliding function |
Casting method | Metering nozzle, open casting |
Secondary cooling | Water cooling , 1 adjusting circuit |
Withdrawal straightening machine | Totally 5 roller, progressive straightening |
Roll table | Chain group centralized drive |
Dummy bar | Rigid, with self-adapting dummy bar head |
Billet cutting | Hydraulic cutting machine |
Billet conveying | Group centralized live roller table |
Cooling bank type | Simple cooling bed |
2. Technical process description and capacity of steel billet CCM
Induction furnace:
Nominal capacity | 15T |
Tap-to-tap cycle | 60min |
Furnace quantity | 3sets |
Production capacity
Working days | 330 days/year |
Average number of daily furnace | 24/day |
Production capacity | 200,000t/year |
3. Casting speed, productivity and strand quantity
R6m radius casting machine can cast steel groups of different specifications, the maximum casting speed is as follows:
Casting sectional area(mm) | 100×100 | 125×125 | 150×150 |
Casting speed(m/min) | 2.8 | 2.6 | 2.4 |
NO. | Billet size | Casting speed | hourly output (tons) | Daily output 20hour (tons) | Annual output(300days) (tons) |
1 | 100×100 | 2.8m/min | 10.55 | 211 | 63302 |
2 | 125×125 | 2.6m/min | 15.31 | 306 | 918445 |
3 | 150×150 | 2.4m/min | 20.35 | 407 | 122,083 |
The calculation results is the ideal state of the production, please according to own actual situation of adjustment.
Steel grade | Casting grade(m/min) | Effective deformation rate(ε) | Allowable deformation rate(εmax) |
Straight carbon steel | 1.8~2.5 | Please refer to the computational table | 0.25 |
Low alloy steel | 1.3~2.0 | Please refer to the computational table | 0.15~0.2 |
4. CCM equipment parts list
№ | Equipment name | Weight | Model and specification | Unit | Quantity | |
1 | Ladle turret | 17T | Set | 1 | ||
2 | Tundish car | 2.5×2=5T | Set | 2 | ||
3 | Tundish | 1.4×2=2.8T | piece | 2 | ||
4 | Mould | 0.5×2=1T | 150×150 | Set | 2 | |
5 | Foot roll of mould | 0.01×2=0.02T | Set | 2 | ||
6 | Mould cover | 0.1×2=0.2T | Set | 2 | ||
7 | Oscillator device | 2×2=4T | Set | 2 | ||
8 | Secondary cooling spray tube | 0.5×2=1T | Set | 2 | ||
9 | Secondary cooling guiding section rod | 0.7×2=1.4T | Set | 2 | ||
10 | Secondary cooling vapor exhausting system | 1.5T | Set | 1 | ||
11 | Withdrawal and straightening machine | 5×2=10T | Set | 2 | ||
12 | Casting blank vibration prevention system | 0.3×2=0.6T | Set | 2 | ||
13 | Dummy bar | 0.9×2=1.8T | 150×150 | Set | 2 | |
14 | Dummy bar storage device | 0.7×2=1.4T | Set | 2 | ||
15 | Shears approach roller | 2×2=4T | Set | 2 | ||
16 | Flame cutting machine | 3T | Set | 2 | ||
17 | Automatic cut-to-length device | 0.5T | Set | 2 | ||
18 | Travelling roller | 2×2=4T | Set | 2 | ||
19 | Knockout roller | 3.5T | Set | 4 | ||
20 | Steel transverse delivering machine | 3.5T | Set | 1 | ||
21 | Hydraulic station system | 2T | Set | 1 | ||
22 | Secondary cooling water breaker | Set | 2 | |||
23 | Cooling automation water distribution plant | 1T | Set | 1 | ||
24.1 | Control panel | Set | 1 | |||
24.2 | Field instrument | Set | 1 | |||
24.3 | Computer system | Set | 1 | |||
25 | Steel platform | 60T | 1 |
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